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The bulk of the cost of installing any solar electric system is with the solar panels ourselves. Prefabricated panels operate upwards of $1,000. The true style regarding any solar panel, however, yous not especially difficult, and through minimal understanding or carpentry also electrical work, you may build your own solar panels to a fraction of the price of purchasing prefabricated panels.
Difficulty: Tolerably Challenging
Instructions
Things You'll Need
36 mono-crystaline solar cells 45 3/4-inch by 22 1/4-inch piece about plywood 45 3/4-inch with 22 1/4-inch bit of Plexiglas 3/4- by means of 3/4-inch wood molding, 135 inches within period Masonite pegboard approximately the same size as the plywood blocking diode electrical jack solder copper cable heat-resistant adhesive silicone caulk
Solar Cell Array
1 Lay the solar cells face lower on the plywood in rows about six.
2 Solder every cell jointly with one array, using independent copper wires with the positive and negative poles to make the connections. Start from the top left cell also end with the bottom left cell touching each solder stage. Be cautious not to damage any one regarding the cells and be sure to leave sufficient excess wire to attach the blocking diode also electrical jack to later.
3 Test the array along with any voltmeter the ensure it is working correctly.
4 Place a dab of heat-resistant adhesive on the back of each cell, arranged the Masonite pegboard directly on the cells so that it covers all of it. Flip the entire arrangement above so that the cells are resting on the pegboard also you are free to perform with the plywood.
5 Cut off any any excess pegboard.
Panel Assembly
1 Using the 3/4-inch in 3/4-inch lumber, create some frame around the entire perimeter of the plywood.
2 Meticulously set the pegboard with the cells attached to it inside the frame and guarantee it to the pegboard.
3 Cut a notch in the frame for the extra wire away from the solar array to pass through.
4 Solder the blocking diode plus electrical jack to the excessive wire sticking out from the frame. Be regular in your wiring and guarantee that the positive wire is soldered to the convincing bond on the blocking diode plus jack and the negative is connected to the negative. The positive and negative connections will be indicated on the diode and the jack. Be clear to retest the array before adding the jack.
5 Cover the complete panel with Plexiglas, secure the Plexiglas to the frame and seal all of the edges all over the Plexiglas with silicone caulk.
The biggest price you will incur whilst building some solar panel is the cost about the solar cells. Mono-crystalline cells typically operate about $6 each as of 2010, putting the initial cost of the cells, assuming you don't split any throughout construction, at $216. To reduce the cost of your solar panel, you may acquire slightly cracked or chipped cells from makers or through online auction sites for a fraction of the cost. These damaged cells will produce a bit less electricity but once they are all soldered together in an array, the loss is not considerable.
References
Mike's World: The way I Built an Electricity-Producing Solar Panel House Solar and Wind: DIY Solar Panel Olino Renewable Energy: Building my own Solar Panel
Solar Panels DIY
